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Formed Parts
Why Choose Us
Professional Team
We have an excellent R&D and technical team that has been conducting diving research for many years and currently has more than 100 national patents.
Main market
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe.
Quality Control
With advanced manufacturing equipment and strict quality control, we provide customers with high-quality products and after-sales services.
One stop solution
Provide comprehensive services, including initial consultation, production tracking, and after-sales service, to provide you with a one-stop solution.
What is Formed Parts
Metal forming is the process of shaping a piece of metal into the desired shape. The process can be done through various methods, including roll forming, bending, extrusion, forging, and many more. It is an important manufacturing process because it allows creating metal parts of various shapes and sizes. The process is also relatively efficient and can be used to create large structural metal parts with high accuracy. As a result, metal forming is an essential part of the manufacturing industry.
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![Hot Formed Parts]()
Hot Formed PartsHot formed parts are one of the key parts with high strength as main structure. CMAG has successfully conducted R&D on combination of self-produced honeycomb, adhesive film and prepregs through...read more
Benefits of Formed Parts
Increase productivity
The production cycle of molded parts is short and the production efficiency is high. It can meet the needs of large-scale, high-efficiency and low-cost production and promote the improvement of production efficiency.
Reduce manufacturing cost
During the production of molded parts, molds are reusable and can maintain high precision in mass production. Therefore, the production cost of molded parts is relatively low, which can help companies reduce production costs.
Improve product quality
In the production process of molded parts, it has good consistency and stability, high dimensional accuracy and good surface finish, which can effectively improve the quality of the product.
Improve product usefulness
Molded parts can quickly, efficiently and accurately produce the required parts according to the required specific shapes, sizes, materials, etc., and can be produced on a large scale, providing enterprises with more product choices.
Help enterprises improve their competitiveness
Molded parts have the advantages of high production efficiency, low production cost, and good product quality. They can help enterprises improve production efficiency, reduce production costs, improve product quality, and improve product practicality, thereby effectively improving the competitiveness of enterprises.
What are the Applications of Formed Parts
Formed Parts is extensively used in the automotive manufacturing industry. The majority of automobiles contain sheet metal that has been shaped through various Formed Parts processes. The Formed Parts process is the only way that sheet metals can be shaped into such intricate parts as automobile body panels which often consist of multiple shapes and contours.
Applications within aerospace engineering include airplane fuselages, wings, and engine components. While most parts used in the construction of an airplane are made from either metal or composite materials, metal is more often used in the construction of fuselages and engine components because it provides greater strength than composite material.
Applications for Formed Parts processes within construction include pipelines. Metal pipeline tubes are manufactured using either hydraulic or electric resistance processes depending on the desired shape. A new method called air-forming has recently become popular because it allows for the production of seamless pipes.
Formed Parts is a metalworking process that changes the shape of metal using various application techniques, such as squeezing, stamping, or bending. Applications of this type are used broadly in the industry to fabricate and assemble parts and products. Two processes: hot, can be used to form metal. In hot forming, the metal is heated to a malleable state and then shaped. Cold forming is performed without heating the metal and uses force to deform it into the desired shape. The two most common applications of Formed Parts are press working and bending.
Classification of Formed Parts
Thermoforming
Thermoforming refers to heating raw materials to soften them and then deforming them through external force. Thermoforming processes include hot press molding, vacuum molding, thermal blow molding, etc.
Cold forming
Cold forming refers to forming through plastic deformation at room temperature. Cold forming processes include deep drawing forming, stretch forming, compression forming, rotational forming, etc.
Extrusion molding
Extrusion molding refers to extruding plastic or metal materials into the desired shape through the extrusion head of an extruder.
Injection molding
Injection molding refers to plasticizing thermoplastics or thermosetting plastics in an injection molding machine, and then injecting them into the mold through the molding head to finally form the desired product.
Hot press forming
Hot press forming refers to processing raw materials into specific shapes through high temperature and high pressure. Common hot press forming processes include hot press forming, thermoforming, hot press casting, etc.
Blow molding
Blow molding is to heat and plasticize plastic particles and then blow them through a blow molding machine to form the product.
How to Choose Formed Parts
Production volume
A project's expected production volume represents one major determinant of which molding process will be utilized. If you plan on producing parts in large quantities (10,000+ annually), you may want to prioritize a molding process with lower individual part production costs even if entails more expensive tooling costs initially. For parts with higher production volumes, the higher cost of tooling is often offset by the lower cost of producing individual parts.
Application environment
Your part's application also strongly influences which molding process is ideal for your project. When choosing a part molding process, you should always evaluate the requirements of its intended application environment. For example, if your part will be used in a hospital where cleaners and solvents will frequently be used to sanitize the equipment, then it is necessary to select a molding process that supplies chemically resistant parts. Or, if the part will be used outdoors where it will face harsh environmental conditions, durability and structural integrity should be top priorities.
Aesthetic appearance of the part
Unless your part will be hidden from view, its aesthetic appearance is likely of the utmost importance. Designers creating a highly technical medical device will want to devise a part that appropriately conveys the sophistication of the device's capabilities. Aesthetically appealing parts with high-end painting and finishing naturally appeal to customers.
Part geometry
When choosing the molding process for your part, it is important to consider more nuanced attributes such as part geometry. Based on your product's internal design, part needs to have advanced structural support or varying wall thicknesses. Without extensive secondary operations, most part molding processes can only create parts with minimal differences in wall thickness. However, reaction injection molding provides the unique capability to produce parts with significant variations in wall thickness.
Formed Parts Features
High precision
The molded parts adopt high-precision processes such as mold forming, which can ensure that the manufactured parts have high precision and accuracy.
High efficiency
Molded parts have the characteristics of mass production, which can greatly improve production efficiency and reduce labor and costs.
low cost
Molded parts can reduce material waste to a certain extent, thereby reducing production costs, and are especially suitable for mass-produced parts.
Widely used
Molded parts are widely used in machinery, electronics, automobiles and other fields, and are an indispensable part of modern industry.
Cold working process
During cold working, the formed part undergoes plastic deformation to obtain the desired shape. The deformation is accomplished at room temperature and does not involve the addition or removal of material.
Heat treatment process
In addition to cold working, metals can also be heat treated during the forming part process. By heating and cooling metal in specific ways, its physical and mechanical properties can be changed. The most common application of heat treatment is to create complex shapes that are impossible to achieve in the cold state. However, heat treatment processes can also be used to make steel more ductile and wear-resistant.
Common Structures of Molded Parts
Integrated structure
The molding part of the mold is directly processed on the template,The formed parts of this structure have good strength and stiffness, are not easily deformed, and the appearance of the casting does not have a mold With patchwork marks and seams, the surface is smooth and flat, the structure is compact, and the mold shape is small, making it easy to set up Install cooling water channels. But processing is difficult.The integral structure is generally used for small single cavity modes with shallow cavities, which have a simple structure and high accuracy Molds with low melting points and die-casting alloys, as well as castings with small batch sizes, do not require heat treatment The mold.
Spliced structure
The cavity and core of the mold forming part are assembled by inlay blocks. Insert blocks into the moving and stationary parts The mold sleeve plate is fixed inside to form a dynamic and fixed model cavity, which is widely used in die-casting molds
Use. The complex cavity surface of the splicing structure can be machined instead of being operated by fitters, simplifying the process Craftsmanship to improve the quality of mold manufacturing; High quality steel can be used reasonably to reduce costs; type When the local structure of the cavity changes or is damaged, it is convenient to replace and repair; Appropriate gaps at the junction are beneficial Exhaust.
Determine root cause
Examine the molded part design and production process to determine the root cause of molded part wear. Common causes of molded part wear include improper material selection, insufficient cooling, excessive pressure and improper maintenance.
Check molded parts
Conduct a thorough inspection of molded parts to identify areas of wear and damage, such as cracks, chips, or pits. Check all parts of the molded part, including the entire molded part cavity surface, surface, core, and cooling channels.
Address wear and damage promptly
Wear or damage found during inspection must be dealt with promptly to prevent further damage to the entire injection molding machine. Depending on the damage, repairs may include welding, polishing or replacing affected parts.
Improve material selection
Make sure the molded part material is suitable for the production process and the type of plastic material used. Consider using more wear-resistant materials such as tool steel or raw materials like ceramic.
Optimize cooling
Ensure that the entire molded part surface is adequately cooled to prevent excessive heat and moisture accumulation, which can lead to wear and damage. Consider using conformal cooling or other advanced cooling techniques to optimize molded part life and cooling efficiency.
Reduce the pressure
Excessive injection pressure will cause excessive pressure on the surface of the molded part, leading to wear and damage. Consider reducing injection pressure or using pressure limiting controls to prevent damage.
Develop a maintenance plan for regular maintenance
Regular maintenance practices, such as cleaning and lubrication, can prevent wear and damage to molded parts. Follow the molded part manufacturer's recommendations for maintenance schedule, practice, and frequency.
Jiaxing CMAG Composite Material Co., Ltd. (Abbreviated as "CMAG" or "the Company") was established in 2013 with a registered capital of 83,088,000RMB. The company covers an area of about 67 acres with a standardized factory building of about 40,000 m in the National High-tech Industrial Development Zone, Xiuzhou District, Jiaxing City, Zhejiang Province, China.The company is mainly engaged in the research, development and mass production of core materials, honeycomb sandwich panels (including the production of prepreg from various materials), full-composite structural components and other kinds of high-performance composite materials. The company's products have been widely used in aviation, rail transportation, racing boat, sporting goods and other industries.
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FAQ
As one of the leading formed parts manufacturers and suppliers in China, we warmly welcome you to wholesale high-grade formed parts from our factory. All custom made products are with high quality and competitive price.
Perforated Honeycomb, thermoformed product, prepreg composite materials